the challenges.
Our design team faced the challenge of creating cost-effective bag designs that were manufacturable at mass quantity.
case study
Pack what you never could before - grilled chicken & vegetables, leftover lasagna, veggie burgers, even burritos - all kept warm and delicious.

The creator of Lava Lunch is the mother of two children who struggled with severe food allergies. Pre-made school lunches were not an option for her; she wanted her children to have a warm lunch while being healthy and safe. The client was stuck trying to find a manufacturer for the insulated bag and the patented Lava Rocks.
Our design team faced the challenge of creating cost-effective bag designs that were manufacturable at mass quantity.
After a long and thorough search, our team found a set of manufacturers who could do both components of Lava Lunch, the bag and the Lava Rocks, then assemble them together before shipping. Since it was a complicated product, we worked with both manufacturers to bring down the minimum quantity in order to complete the first round of sales.
Due to the initial success and cost-saving efforts, the client was able to place a large production order and continue to grow the product.
Currently, Lava Lunch sells a few hundred units every week on Amazon and on lavalunch.com.







